See Page 2This control willnot operatewithout installingthe correctarmature fuse –suppliedseparately.© 1998 KB Electronics, Inc.INSTALLATION AND OPERA
8 INCHES [mm]FIG. 3 – MECHANICAL SPECIFICATIONSTMTM
9III. SETTING AC LINE AND MOTOR VOLTAGE.The KBPI is factory set to operate with a 230VAC - 50/60 Hz AC line input and a 180-VDC PMmotor. By utilizing
10FIG. 4 – AC LINE AND MOTORCONNECTION DIAGRAMV. WIRINGWARNING! Read Safety Warning on page 2 before attempting to use this control.Wire control in a
11FIG. 5 – REMOTE POTENTIOMETERCONNECTIONFIG. 6 – ANALOG VOLTAGECONNECTIONC. Ground – Be sure to ground (earth) thecontrol by connecting a ground wire
12VII. LOGIC FUNCTIONS AND WIRING.Warning! Do not use any of the logic functions (STP, RTN) as an emergencystop since they are not fail safe. Use on
13FIG. 10 – STOP COMMANDC. "STOP" (STP) — Usea nor-mally closed(NC) contact betweenterminals "STP" and"RTN." Opening th
1Output voltage provided can vary between 20 and 24VDC14FIG. 11 – JUMPER “JR” OPERATIONJumper "JR" in "F" position (factory settin
15FIG. 14A – ROLLER GEAR UNITFIG. 14B – RIGHT ANGLE UNITFIG. 14C – PARALLEL UNITExample 3: “Cycle on Demand” – Important InformationIn a “Cycle on Dem
16MOMENTARYSTART123456 RUNJOGSTOPRTN+24VCOMLS1 (N/C)TB3SWITCH(N/O)Shield(Do not ground)FIG. 15 – CYCLE ON DEMAND WIRINGThe "Cycle on Demand"
17IX. APPLICATION WIRING DIAGRAMSReversible Model KBPI-240DR (120/240 VAC)Reversing models carry out the same functions as the unidirectional models e
iiTABLE OF CONTENTSSection Pagei. Simplified Setup and Operating Procedures ... 1ii. Safety Warning ...
18X. OPERATION.WARNING! Read Safety Warning on page 2 before attempting to operate thecontrol or severe injury or death can result. Failure to follow
19CAUTION:1. Adjusting the CL above 150% of motor rating can cause overheating anddemagnetization of some PM motors. Consult motor manufacturer.2. Do
20XIII – TROUBLESHOOTING GUIDEMOTOR WILL NOT RUN:1. Check control operation by placing RUN - JOG/STOP in RUN position.2. Make sure disconnect fuses or
21
XIV – LIMITED WARRANTYFor a period of 18 months from date of original purchase, KB will repair or replace withoutcharge devices which our examination
1i. SIMPLIFIED SETUP AND OPERATING PROCEDURESBefore operating this control you must read these instructions. They are to be used as areference only
2 ii. SAFETY WARNING! — PLEASE READ CAREFULLYThis product should be installed and serviced by a qualified technician, electrician orelectri
3IMPORTANT! Control part number and ratings must correspond to the AC Line voltage, motor voltage and type of operation (Unidirectional or Reversing).
4FIG. 1A CONTROL LAYOUT (Logic Module)
5FIG. 1B CONTROL LAYOUT (Main Board)JUMPER SHOWNIN 180VDC POSITIONF1T1A2AJ4BA2BJ4AA1AA1BJ2A120V240VIRCLJ1ARM FUSE GNDCOMJOG FWDRUN FWDJOG REVRUN REV+2
6TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONSParameter (Units)SpecificationsModel No. KBPI-240D (P/N 8500)& Model No. KBPI-240DR (P/N 8501)Factory
7TABLE 3 – SELECTABLE JUMPER REFERENCE CHARTJumper Location* Description Factory SettingJ1 1Establishes the range of maximumarmature current.See sec.
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